Northrop Grumman RQ-4 Global Hawk

The Northrop Grumman RQ-4 Global Hawk is a high-altitude, remotely-piloted surveillance aircraft introduced in 2001. It was initially designed by Ryan Aeronautical (now part of Northrop Grumman), and known as Tier II+ during development. The RQ-4 provides a broad overview and systematic surveillance using high-resolution synthetic aperture radar (SAR) and electro-optical/infrared (EO/IR) sensors with long loiter times over target areas.

The Global Hawk is operated by the United States Air Force (USAF). It is used as a high-altitude long endurance (HALE) platform covering the spectrum of intelligence collection capability to support forces in worldwide military operations. According to the USAF, the superior surveillance capabilities of the aircraft allow more precise weapons targeting and better protection of friendly forces.

Cost overruns led to the original plan to acquire 63 aircraft being cut to 45, and to a 2013 proposal to mothball the 21 Block 30 signals intelligence variants. The initial flyaway cost of each of the first 10 aircraft was US$10 million in 1994. By 2001, this had risen to US$60.9 million (~$103 million in 2024), and then to $131.4 million (flyaway cost) in 2013. The U.S. Navy has developed the Global Hawk into the MQ-4C Triton maritime surveillance platform. As of 2022, the U.S. Air Force plans to retire its Global Hawks in 2027.

Development

Origins

In the 1990s, the Air Force was developing uncrewed aerial intelligence platforms. One was the stealthy Lockheed Martin RQ-3 DarkStar; another was the Global Hawk. Due to budget cuts, only one of the programs could survive. It was decided to proceed with the Global Hawk for its range and payload rather than go with the stealth Dark Star.

The Global Hawk took its first flight on 28 February 1998, at Edwards Air Force Base, California. The first seven aircraft were built under the Advanced Concept Technology Demonstration (ACTD) program, sponsored by DARPA, in order to evaluate the design and demonstrate its capabilities. Demand for the RQ-4's abilities was high in the Middle East; thus, the prototype aircraft were actively operated by the USAF in the War in Afghanistan. In an unusual move, the aircraft entered initial low-rate production while still in engineering and manufacturing development. Nine production Block 10 aircraft, sometimes referred to as RQ-4A, were produced; of these, two were sold to the US Navy and an additional two were deployed to Iraq to support operations there. The final Block 10 aircraft was delivered on 26 June 2006.

To increase the aircraft's capabilities, the airframe was redesigned, with the nose section and wings being stretched. The modified aircraft, designated RQ-4B Block 20, can carry up to 3,000 lb (1,360 kg) of internal payload. These changes were introduced with the first Block 20 aircraft, the 17th Global Hawk produced, which was rolled out in a ceremony on 25 August 2006. First flight of the Block 20 from the USAF Plant 42 in Palmdale, California to Edwards Air Force Base took place on 1 March 2007. Developmental testing of Block 20 took place in 2008.

United States Navy version

The United States Navy took delivery of two of the Block 10 aircraft to evaluate their maritime surveillance capabilities, designated N-1 (BuNo 166509) and N-2 (BuNo 166510). The initial navalised example was tested at Edwards Air Force Base briefly, before moving to Naval Air Station Patuxent River in March 2006 for the Global Hawk Maritime Demonstration (GHMD) program, operated by Navy squadron VX-20.

In July 2006, the GHMD aircraft flew in the Rim of the Pacific (RIMPAC exercise) for the first time. Although it was in the vicinity of Hawaii, the aircraft was operated from NBVC Point Mugu, requiring flights of approximately 2,500 mi (4,000 km) each way to the area. Four flights were performed, resulting in over 24 hours of persistent maritime surveillance coordinated with the aircraft carrier USS Abraham Lincoln and amphibious warfare ship USS Bonhomme Richard. For the GHMD program, the Global Hawk was tasked with maintaining maritime situational awareness, contact tracking, and imagery support of exercise operations. Images were transmitted to NAS Patuxent River for processing and then forwarded to the fleet off Hawaii.

Northrop Grumman entered an RQ-4B variant in the US Navy's Broad Area Maritime Surveillance (BAMS) UAV competition. On 22 April 2008, it was announced that Northrop Grumman's RQ-4N had won and that the Navy had awarded a US$1.16 billion (~$1.65 billion in 2024) contract. In September 2010, the RQ-4N was officially designated the MQ-4C.

The Navy MQ-4C differs from the Air Force RQ-4 mainly in its wing. While the Global Hawk remains at high altitude to conduct surveillance, the Triton climbs to 50,000 ft (15,000 m) to see a wide area and can drop to 10,000 ft (3,000 m) to get further identification of a target. The Triton's wings are specially designed to take the stresses of rapidly decreasing altitude. Though similar in appearance to the Global Hawk's wings, the Triton's internal wing structure is much stronger and has additional features including anti-icing capabilities and impact and lightning strike protection.

On 17 June 2022, the Navy brought its last deployed RQ-4A BAMS-D back from the Middle East, ending what started as a six-month experiment but turned into a 13-year deployment. The Navy had acquired five Block 10 RQ-4As and since 2009 at least one had been kept on rotation in the Persian Gulf region. The aircraft accrued over 42,500 flight hours in 2,069 missions; one was lost in an accident and another was shot down by Iran. The BAMS-D was replaced in Navy service with the MQ-4C.

Cost increases and procurement

Development cost overruns placed the Global Hawk at risk of cancellation. In mid-2006, per-unit costs were 25% over baseline estimates, caused by both the need to correct design deficiencies as well as to increase its capabilities. This caused concern over a possible congressional termination of the program if its national security benefits could not be justified. However, in June 2006, the program was restructured. Completion of an operational assessment report by the USAF was delayed from 2005 to 2007 due to manufacturing and development delays. The operational assessment report was released in March 2007 and production of the 54 air vehicles planned was extended by two years to 2015.

In February 2011, the USAF reduced its planned purchase of RQ-4 Block 40 aircraft from 22 to 11 in order to cut costs. In June 2011, the U.S. Defense Department's Director, Operational Test and Evaluation (DOT&E) found the RQ-4B "not operationally effective" due to reliability issues. In June 2011, the Global Hawk was certified by the Secretary of Defense as critical to national security following a breach of the Nunn-McCurdy Amendment; the Secretary stated: "The Global Hawk is essential to national security; there are no alternatives to Global Hawk which provide acceptable capability at less cost; Global Hawk costs $220M less per year than the Lockheed U-2 to operate on a comparable mission; the U-2 cannot simultaneously carry the same sensors as the Global Hawk; and if funding must be reduced, Global Hawk has a higher priority over other programs."

On 26 January 2012, the Pentagon announced plans to end Global Hawk Block 30 procurement as the type was found to be more expensive to operate and with less capable sensors than the existing U-2. Plans to increase procurement of the Block 40 variant were also announced. The Air Force's fiscal year 2013 budget request said it had resolved to divest itself of the Block 30 variant; however, the National Defense Authorization Act for Fiscal Year 2013 mandated operations of the Block 30 fleet through the end of 2014. The USAF plans to procure 45 RQ-4B Global Hawks as of 2013. Before retiring in 2014, ACC commander, General Mike Hostage said of the U-2's replacement by the drone that "The combatant commanders are going to suffer for eight years and the best they're going to get is 90 percent".

During 2010–2013, costs of flying the RQ-4 fell by more than 50%. In 2010, the cost per flight hour was $40,600, with contractor logistic support making up $25,000 per flight hour of this figure. By mid-2013, cost per flight hour dropped to $18,900, contractor logistic support having dropped to $11,000 per flight hour. This was in part due to higher usage, spreading logistics and support costs over a higher number of flight hours. In 2015, the RQ-4 was planned to replace the U-2 by 2019, though Lockheed Martin stated the U-2 can remain viable until 2050. As of January 2018, the U.S. Air Force budget for 2018 had indefinitely postponed the retirement of the U-2. In February 2020, the U.S. Air Force submitted budget documents with confusing language suggesting that it could begin retiring U-2s in 2025 but clarified afterwards that no retirement is planned.

In July 2022, the US Air Force announced plans to retire the Global Hawk in 2027.